3D Printed Custom Orthotics
Next-Day Custom Orthotics Are Almost Here!
Coming May 2025
Powered by Voxelcare’s 3D Printing Technology
Introducing In-House 3D Printed Orthotics at Collective Footcare and Orthotics
We’re thrilled to announce that starting May 2025, our Hamilton clinic will be equipped with the Voxelcare 3D pellet printer—a game-changing addition to our practice that will allow us to design and produce custom orthotics right in our clinic.
This state-of-the-art 3D printer enables us to deliver orthotics with faster turnaround times, enhanced precision, and greater customization than ever before.
Why In-House 3D Printing Matters
Until now, custom orthotics had to be sent out to third-party labs, often taking 2–3 weeks to return. With our in-house Voxelcare system, we eliminate that delay entirely.
Here’s what this means for you:
Next-Day Orthotics: In most cases, your custom orthotics will be ready for pick-up or fitting the very next day.
Increased Accuracy: The Voxelcare system uses advanced pressure mapping and 3D scanning to create orthotics that are truly tailored to your unique biomechanics.
Sustainable Manufacturing: The pellet-based system reduces waste by using eco-friendly thermoplastic pellets, a more efficient and environmentally responsible approach to orthotic production.
On-Site Adjustments: Because we print in-house, we can tweak, adjust, and reproduce your orthotics quickly if needed
About the Voxelcare 3D Pellet Printer
The Voxelcare 3D pellet printer is a next-generation additive manufacturing device designed specifically for podiatric clinics. It uses pelletized thermoplastic material to create strong, flexible, and lightweight orthotics customized for each patient. Its precise control over infill density and layering ensures the orthotic offers optimal support while maintaining comfort.
Unlike traditional milling systems that generate material waste, this printer builds orthotics layer by layer with zero excess—a win for both performance and sustainability.
Why Choose Custom Orthotics?
Custom made orthotics aren’t just for runners or people with severe foot issues. Anyone with foot pain or discomfort can benefit! Custom orthotics address pain caused by an imbalance, change in the foot structure, or foot injuries. Further, people who walk or stand excessively at their workplace or people with a family history of foot problems can benefit from custom orthotics as a means of preventing conditions from developing.
Orthotic inserts are custom-made to the exact specifications prescribed by your chiropodist. They provide a custom fit and are comfortable to wear in your regular shoes, meaning you don’t have to worry about buying orthotic footwear.
Custom orthotics are also manufactured to last longer, reducing the waste caused by lower-quality over-the-counter options that have to be replaced more frequently.
Contact Collective Footcare and Orthotics today to start your custom orthotics journey!
FAQs
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Most shoes can accommodate a custom orthotic, from running shoes, to work-boots and even high heels!
We do, however, recommend that patients discuss with the Chiropodist what footwear will be worn most frequently with your new orthotic inserts. It is also beneficial to bring along your most commonly worn pair of shoes when you come in to pick up your new orthotics. This way, the Chiropodist can ensure that the orthotics fit properly and comfortably in the shoe and that you are satisfied with your investment! If there are any concerns of discomfort, our Chiropodists will have recommendations and adjustments that can be made in-house to better suit your needs.
Contact us today to learn how we can create a custom orthotic to accommodate any shoe!
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An initial orthotic assessment involves three main steps.
First, the Chiropodist will consult with you about:
Any foot problems you have been experiencing or have dealt with in the past,
If you have a family history of foot problems,
How often you are on your feet on average,
What type of shoes you wear most frequently
Next, the Chiropodist will perform a full biomechanical and gait analysis (Ie. An assessment of your feet and examination of how you walk).
Lastly, and most importantly, the Chiropodist will conduct a 3D scan of your feet using state-of-the-art digital casting technology. This scan, along with any modifications prescribed by the Chiropodist, will be considered when designing and manufacturing your custom orthotics in house.
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Yes!
Our Hamilton location has a large assortment of footwear onsite and even more options that can be ordered for you. Styles include running shoes, sandals, and orthopaedic footwear.
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Starting in late May 2025, we will be offering next day custom orthotics, or same day custom orthotics with the utilization of our new 3D printing technology.
At the moment, custom orthotics are at a 2 weeks turn around.
Book Online!
Use our online booking site to view appointment availability and plan your next visit! Let us help you step into wellness!
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Send us an email using the form and we will get back to you within 24 hours!